For more than 55 years, Phenix Foundry has delivered high-quality iron castings to industries where durability, precision, and performance matter. Founded in 1967 and based in Phenix City, Alabama, this family-owned foundry specializes in gray and ductile iron solutions for both low-volume and production applications.
Core Casting Capabilities
Phenix produces gray and ductile iron castings using advanced green sand molding—an efficient, proven process that delivers consistent, structurally sound components. These materials are valued for their strength, machinability, and long service life, making them well-suited for demanding applications across agriculture, infrastructure, and industrial equipment.
• Ductile Iron – High-strength, high-toughness castings for demanding service conditions
• Gray Iron – Cost-effective solutions with excellent wear resistance and compressive strength
With automatic molding lines, induction furnaces, and integrated finishing operations, Phenix supports everything from prototype development to repeat production with consistent quality and throughput. Value-Added Services That Streamline Production
Beyond casting, Phenix offers integrated capabilities that simplify your supply chain and reduce overall lead time:
• Machining
Delivered through affiliate Metal Goods Manufacturing, ranging from basic drilling to complex milling for ready-to-install components
• Industrial Paint & Coatings
Protective finishes, including powder coating, to enhance durability and corrosion resistance
• Design Support & Weldment Conversion
Collaboration to optimize part geometry for casting, often consolidating multi-piece fabrications into a single casting to reduce cost, labor, and variability Why Phenix Foundry
Choosing the right foundry goes beyond equipment and capacity—it’s about experience, consistency, and the ability to support your project from concept through production. Phenix Foundry brings a balanced combination of technical expertise, operational flexibility, and customer-focused execution that sets it apart.
• Proven Experience
Decades of hands-on casting expertise paired with modern production practices ensure reliable results across applications.
• Production Flexibility
From small runs to ongoing production, Phenix scales to meet your volume needs without compromising quality.
• Integrated Capabilities
Casting, machining, coating, and design support—aligned to reduce vendor complexity and accelerate timelines.
• Collaborative Approach
Close coordination from design review through delivery ensures alignment with performance, cost, and manufacturability goals.
Delivering Successful Outcomes
Phenix Foundry combines precision iron casting with value-added services to deliver parts that meet real-world production demands—on time, on spec, and at a competitive cost. By aligning casting, machining, and finishing under a coordinated approach, customers benefit from shorter lead times, fewer production variables, and more consistent quality from first article through full production.
Whether you’re developing a new component or converting an existing weldment, Phenix Foundry helps reduce complexity, control costs, and keep your project moving forward.
Contact us today to discuss your next iron casting project!